Pproducts

 

 Product Description

The most practical, safe and economical way to lift ferrous loads Realmagnetic's Lifter are a real revolution in magnetic handling of ferrous loads.

 

Absolute compact dimensions and low weight, great power and total work safety are the qualities, that make them the best answer with near zero operating costs and quick return on investment for all small and large shops in the industry. A range of 6 models with lifting capacity from 100 kg to 3000 kg , easy to use and manage,they give huge advantages in increased efficiency and productivity in a great number of uses even with little handling space and short range hoisting or lifting equipment.

 

Ideal for handling workpieces in machine tools and oxygen cutting operation, for plates, sheet and iron blocks in steel structural and naval works, in steel industries and distribution centers, for changing tooling in production and in general for all the requirements of the modern mechanical workshops.

 

A single operator can handle the load which is always anchored and lifted from the top without deformation or damage and with optimal use of the available work space, perfect human engineering and full safety for men and equipment.  The load is held only by the power of the permanent magnets, lifting electromagnet with no power supply from the mains.  The lifters of the ultimate generation. Unbeatable features and performance for a great engineering development.

 

Safe power:
High-energy permanent magnets, lifting electromagnets ensure great concentrated and steady power for an indefinite period.
The 3times safety factor of the recommended load to the test load ensures optimal working conditions even with substantial operating air gaps. The high magnetic strenght of the lifter is shown by the lever’s strong resistance to activation when load conditions are not perfect.

 

Concentrated power:
The channeling of the flow through the polar area only, i.e. only where it’s needed to ensure steady, optimal performance and total lack of magnetic dispersion while avoiding undesired attraction from adjacent loads.

 

HTMAG Permanent Magnetic Lifter is high performance ferromagnetic work piece lifter system with strong magnetic holding force made from high energy NdFeB permanent magnets. The handle movement changes the magnetic force of the lifter system to achieve hold and release the work piece. There is a steel ring on top of the magnetic lifter for hoisting, and a V-shaped groove at the bottom for holding objects with cylindrical surface. High concentrated and stable magnetic force was assured by super energy magnets, the load factor of safety is 3.5, even if there is big air gap between work piece and lifter, the lifter still can work very well.

 

Controlled manually by workers through its handle, Magnetic lifters can holding or release different shaped steel metallic working piece directly , like steel plate, steel pipe or disc steel, make it much easier for loading or unloading or moving work piece very, improve efficiency of hoisting works. So HTMAGNETS permanent magnetic lifter are widely used in factory, warehouse, etc.

 

FEATURE:

  1. Use of high-energy magnetic material ensures a compact, lightweight and durable design
  2. Maximum Breakaway force is 3:5 times
  3. Simple locking switch handle enables safe, quick and easy one-handed operation with no "Kick Back"
  4. Very low residual magnetism for quick and efficient handling of work pieces
  5. Large shackle top fitting for easy attachment of slings and rigging
  6. V slot in bottom lifting face for lifting rounds as well as flats
  7. Clear markings of durations for varying
  8. shaped work pieces, lifting conditions, air gap, steel thickness etc.
  9. Individually fully proof load tested at manufacture
  10.  

Compact and Sturdy:
Test load up to 100 times the weight of the lifter body (LM300). This incredible weight power ratio is provided by the double magnet circuit (rotor and stator) and the revolutionary construction.


 

Model Weight Dimensions mm
  kg A B C D E F G
LM-100A 3 86 150 66 67 63 35 43
LM-300A 9 180 168 80 80 63 35 43
LM-600A 20 250 198 107 103 88 52 60
LM-1000A 39 330 262 129 130 88 52 60
LM-2000A 78 415 370 170 170 122 64 87
LM-3000A 160 470 480 234 190 122 64 87

 

Load characteristics

 

Tipe of load Model Load
max kg
Thickness
min.mm
Length
max mm
LM-100A 100 15 1000
LM-300A 300 20 1500
LM-600A 600 30 2000
LM-1000A 1000 40 3000
LM-2000A 2000 45 3000
LM-3000A 3000 55 3000
                     Diametor Range (mm)
LM-100A 100 30-100 1500
LM-300A 150 40-300 1500
LM-600A 300 70-400 2000
LM-1000A 500 70-500 3000
LM-2000A 1000 100-600 3000
LM-3000A 1500 100-800 3000

 

 

 

Lifting Power BY MATERIALS
carbon
content
M1 Low Carbon 100%
M2 Moderate Carbon 85%
M3 High Carbon 75%
M4 Cast Iron 70%
Effect of Surface Finish
surface
finish
F1 Ground Surface 125%
F2 Rough Machined 100%
F3 Foundry Finish 90%
F4 Rough Cast 65%

 

Calculation Example: LM-600, rated lifting power is 600kg. The formula for calculating range of lifting capacity is: T x F x M x G x Capacity.

T = Thickness
F = Surface Finish
M = Material
G = Air Gap

LM-600 Example: T = 25mm, F = S3 , M = S45C Hardened and G = 0.5mm. Check the above table and list, the lifting capacity is:
90% x 70% x 80% x 85% x 600 = 257kg

 

magnetic lifting device magnetic lifting devices

 

LM-B

Applications

Use the LM-B SERIES to move plate steel, block or round steel, and iron material in your shop. Super powerful lifting magnet requires no electricity. It's perfect for loading or unloading most workpieces including press molds, plastic molds, machined parts, etc. Rated for up to 2000kgs! magnetic lifting device

Powerful magnet tested to hold OVER THREE TIMES the rated load for maximum safety
Rated for loads up to 2000kgs.
Eliminates dangerous straps and slings
Fast, safe, efficient loading and unloading
Use our handy application survey to help us determine the correct model for your lifting needs.

Note: On all our lifting magnets there is a built-in safety factor of 3.3 times the rated load. This means that the safety factor is 3.3 times the maximum rated load for each magnet. WARNING: Never lift more than the maximum rated load. magnetic lifting devices

Operation
Simply move the lever to the "ON" position to engage the magnet. Spring-loaded lock keeps the magnet engaged until you release it.

 

Maximum Rated Load Plate Steel

 

Model

Material

Maximum Rated Load

Minimum Thickness

LM-150B

plate steel

150kg

20mm

LM-300B

plate steel

300kg

25mm

LM-600B

plate steel

600kg

30mm

LM-1000B

plate steel

1000kg

45mm

LM-2000B

plate steel

2000kg

55mm

 

Model

Material

Maximum Rated Load

Diameter Range

Minimum Length

LM-150B

round steel

80kg

50-200

20mm

LM-300B

round steel

150kg

25-300

25mm

LM-600B

round steel

300kg

100-500

30mm

LM-1000B

round steel

500kg

150-700

45mm

LM-2000B

round steel

1000kg

150-800

55mm

 

Dimensions(mm)

 

Model

A

B

C

D

E

F

G

H

Wt.

LM-150B

105

85

120

125

60

70

40

30

3kg

LM-300B

180

155

155

185

90

95

50

40

9kg

LM-600B

250

225

210

260

115

120

75

50

23kg

LM-1000B

280

240

287

370

165

170

95

87

50kg

LM-2000B

420

380

350

500

215

215

105

125

120kg

 

Lifting power depends upon carbon content of stock, stock thickness, and surface finish.
Lifting Power BY MATERIALS
carbon
content
M1 Low Carbon 100%
M2 Moderate Carbon 85%
M3 High Carbon 75%
M4 Cast Iron 70%
Effect of Surface Finish
surface
finish
F1 Ground Surface 125%
F2 Rough Machined 100%
F3 Foundry Finish 90%
F4 Rough Cast 65%

 

Percent of Lifting Power (by thickness of material)

 

Thickness Depth LM-150B LM-300B LM-600B LM-1000B LM-2000B
T1 2.36 in 100% 100% 100% 100% 100%
T2 2.16 in 100% 100% 100% 100% 100%
T3 1.97 in 100% 100% 100% 100% 95%
T4 1.77 in 100% 100% 100% 100% 90%
T5 1.57 in 100% 100% 100% 100% 85%
T6 1.38 in 100% 100% 100% 90% 75%
T7 1.18 in 100% 100% 100% 80% 65%
T8 0.98 in 100% 100% 90% 70% 55%
T9 0.79 in 100% 90% 75% 60% 45%
T10 0.59 in 100% 70% 60% 50% 35%
T11 0.39 in 70% 50% 45% 35% 25%
T12 0.20 in 40% 30% 25% 20% 15%

 

Calculation Example: LM-600B, rated lifting power is 600 kg. The formula for calculating range of lifting capacity is: T x F x M x G x Capacity.

 

T = Thickness
F = Surface Finish
M = Material
G = Air Gap

ELM-600 Example: T8, F1, M2 and G
90% x 125% x 85% x 100% x 600 = 573.75kg